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the wheel cylinders on a 200sx only fit a 86-87 200sx , that is a needle in a hay stack , the adjuster fits many other models here is a list

1986 TRX200SX A FRONT BRAKE PANEL
1987 TRX200SX A FRONT BRAKE PANEL
1988 TRX200SX A FRONT BRAKE PANEL
1990 TRX200 A FRONT BRAKE PANEL
1991 TRX200 A FRONT BRAKE PANEL
1991 TRX200 AN FRONT BRAKE PANEL
1991 TRX200D A FRONT BRAKE PANEL
1991 TRX200D AN FRONT BRAKE PANEL
1992 TRX200D A FRONT BRAKE PANEL
1992 TRX200D AN FRONT BRAKE PANEL
1993 TRX200D A FRONT BRAKE PANEL
1993 TRX200D AN FRONT BRAKE PANEL
1994 TRX200D A FRONT BRAKE PANEL
1994 TRX200D AN FRONT BRAKE PANEL
1995 TRX200D A FRONT BRAKE PANEL
1995 TRX200D AN FRONT BRAKE PANEL
1996 TRX200D A FRONT BRAKE PANEL
1996 TRX200D AN FRONT BRAKE PANEL
1997 TRX200D A FRONT BRAKE PANEL
1997 TRX200D AN FRONT BRAKE PANEL
1997 TRX250 A FRONT BRAKE PANEL
1997 TRX250 AC FRONT BRAKE PANEL
1998 TRX250 A FRONT BRAKE PANEL
1998 TRX250 AC FRONT BRAKE PANEL
1999 TRX250 A FRONT BRAKE PANEL
2000 TRX250 A FRONT BRAKE PANEL
2001 TRX250 A FRONT BRAKE PANEL
2002 TRX250TE A FRONT BRAKE PANEL
2002 TRX250TM A FRONT BRAKE PANEL
2003 TRX250TE A FRONT BRAKE PANEL
2003 TRX250TM A FRONT BRAKE PANEL
2004 TRX250TE A FRONT BRAKE PANEL
2004 TRX250TM A FRONT BRAKE PANEL
2005 TRX250TE A FRONT BRAKE PANEL
2005 TRX250TM A FRONT BRAKE PANEL
2006 TRX250TE A FRONT BRAKE PANEL
2006 TRX250TM A FRONT BRAKE PANEL
2007 TRX250TE A FRONT BRAKE PANEL
2007 TRX250TM A FRONT BRAKE PANEL
2008 TRX250TE A FRONT BRAKE PANEL
2008 TRX250TM A FRONT BRAKE PANEL
2009 TRX250TE A FRONT BRAKE PANEL
2009 TRX250TM A FRONT BRAKE PANEL
2011 TRX250TE A FRONT BRAKE PANEL
2011 TRX250TM A FRONT BRAKE PANEL
2012 TRX250TE A FRONT BRAKE PANEL
2012 TRX250TM A FRONT BRAKE PANEL
2013 TRX250TE AC FRONT BRAKE PANEL
2013 TRX250TM AC FRONT BRAKE PANEL
2014 TRX250TE AC FRONT BRAKE PANEL
2014 TRX250TM AC FRONT BRAKE PANEL
2016 TRX250TE FRONT BRAKE PANEL
2016 TRX250TM FRONT BRAKE PANEL
 

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Discussion Starter · #22 ·
I think you found the solution!! I imagine all of those cylinders would work. The newer Recon cylinders are probably a safer bet though, cause someone already verified the fit on them. The adjuster blocks look pretty close to the same too.

Master cylinder will be a similar deal if you need one... Most of them take the same banjo bolt to hook up the brake line and they all fit a 7/8" handlebar, so whatever you can find cheap will probably work just fine. Thanks for sharing that!
For what its worth, the adjuster part numbers on mine and the newer recon are exactly the same, as noted in the previous post here. I ordered the brakes...I got left AND right in case there is some balance issue.

I'm going to take a chance on teh new cylinders. I have no choice. I have to have front brakes.
 

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I sorta had the same problem. What I did was use a gear puller. There is an indent at the end of the axel shaft. I threaded 2 lug nuts back on BACKWARDS so the arms of the gear puller had something to grab on to. Then slowly started turning the gear puller while tapping around the outside of the break drum to free it up. As the other posters said, try to get the adjusters backed off. My main problem revealed that the adjusters were seized up AND the wheel cylinder was seized also. You can get rebuild kits for the wheel cylinder, just clean up the adjusters and re-lube befor install. 86 Honda 250 fourtrax.
 

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Discussion Starter · #25 · (Edited)
Alright, I got my new brake cylinders in. Upon inspection, it looks like it is indeed true that grinding off one of the alignment pins will allow these cylinder to fit. However, the OLD parts and new parts are mirror images of each other in terms of where the bleeder and brake hose connections are situated. So....to make this work, I need to put the new LEFT cylinder on the RIGHT side of the quad, and vice versa for the the left side.

Does anyone see ANY problem with this as long as the hose hooks up and the cylinders are properly secured to the panel/knuckle? If not, then I'll take pics and post what Im doing.
 

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Discussion Starter · #26 ·
Something's not right. My original parts aren't working out with what I see in the service manual. Can someone take a pic of this quad front brake panel from behind so o can see how the brake lines hook up in relation to the panel tab and bleeder and such?

Everything is jacked up and mixed. My right bleeder points to the front and is in front of the brake hose. That's what the parts diagram shows. The service manual shows something different.
 
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