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Discussion Starter · #1 · (Edited)
Changed the oil before the ride today, and I think it lets the clutches slip too much. First time it's ever had trouble on hills and pulling up rocks. Going back to Honda oil.

EDIT: I have an 04 Rancher 400AT TRX400FA with the Hondamatic. I wanted to point that out because it's probably that the Hondamatic is picky about oil.
 

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Discussion Starter · #6 ·
What year and model ATV do you have? Just curious
It's a 2004 TRX400FA (Rancher 400 AT). Having the Hondamatic probably makes it more sensitive than others.

This thing has always been like having cheat mode on hills. Climbs anything. But not yesterday. I got stuck on a rocks going up a hill a few times. It wasn't fun.

I'm assuming it's the oil because I changed it Saturday and it was fine before that.
 

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Discussion Starter · #15 ·
I've used it in several manual clutch sport quads over the years, and my ATC 110 and it works fine. Like you say must just be something with the Hondamatic. With it's reputation of being finicky it's probably best to stick with Honda oil.

Rob
I agree. It's probably the combination of oil and Hondamatic transmission. I'll revise my initial post.
 

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Discussion Starter · #16 ·
Changed the oil before the ride today, and I think it lets the clutches slip too much. First time it's ever had trouble on hills and pulling up rocks. Going back to Honda oil.
Hopefully when you switch back it returns to normal. Do let us know how it turns out....
I have some coming. Be here tomorrow. I'll update the thread after I change it out and go play on it a while.
 

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Discussion Starter · #20 ·
What year and model ATV do you have? Just curious
It's a 2004 TRX400FA (Rancher 400 AT). Having the Hondamatic probably makes it more sensitive than others.

This thing has always been like having cheat mode on hills. Climbs anything. But not yesterday. I got stuck on a rocks going up a hill a few times. It wasn't fun.

I'm assuming it's the oil because I changed it Saturday and it was fine before that.
Rustler, I'm one of the few remaining regulars with the 400AT. Been running Rotella T6 now since I put a new clutch in 3 years back. I also mix in at 5% Lucas Heavy Duty Synthetic oil stabilizer. I picked that idea up from Melsman a while back. The added zinc helps cushion the pistons on the swash plate. Last thing I did was make my fan controlled by manual switch, so I can run it as soon as engine gets warm. These 400AT's run the oil really hot and without the fan running they can get too hot way too easily, which is how I smoked my original clutch, fan didn't turn on cause the oil temp sensor stopped working.

EDIT: There were a couple years where I ran the Valvoline oil. I don't remember it ever being any different than any other kind, because I think for quite a few years my auto tranny wouldn't shift properly because of a slightly slipping clutch. But when the clutch really went out was when the oil temp sensor stopped turning the fan on. To be safe, I would just run Honda oil or Rotella T6. Ever since my new clutch and running good oil, I've had zero issues whatsoever with the autoshifting.
I didn't realize these 400ATs had such a bad rap until reading this board the last few days. Makes me worried about mine.

How hard was the clutch swap?

Funny you mention the oil temp not working. Mine stopped working a couple years ago so I rigged up a switch to turn it on manually myself.

I did the diagnosis on it last weekend by jumpering a couple of the terminals on the 34P ECM plug. The light came on so according to the manual I have a bad ECM?
 

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Discussion Starter · #22 ·
I didn't realize these 400ATs had such a bad rap until reading this board the last few days. Makes me worried about mine.

How hard was the clutch swap?

Funny you mention the oil temp not working. Mine stopped working a couple years ago so I rigged up a switch to turn it on manually myself.

I did the diagnosis on it last weekend by jumpering a couple of the terminals on the 34P ECM plug. The light came on so according to the manual I have a bad ECM?
Not sure on the ECM, but if everything else is working well I wouldn't touch the ECM. Sounds to me like a bad oil temp sensor like mine. If the sensor is bad you won't get the fan to come on on its own, and the oil temp warning light will also never come on at extreme hot.

I'm able to be the technical advisor to my brothers on most things, but getting them to tackle the centrifugal clutch was not something I succeeded in convincing them of trying. So I had a reputable dealer do it. Based on what I saw in the service manual, I'd say it's a one day job or less if you're a good wrencher.

I forgot to mention that I swapped in a new oil temp sensor when I changed the oil this weekend. That didn't fix the light either.

Oh well, I pretty much just turn the fan on when it warms up and keep it on.
 
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