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81 Posts
My 04 350 rancher will not shift. I recently converted it to 4x4 and rebuilt the top end. Before the 4x4 conversion it always shifted perfectly. After the conversion I adjusted the clutch because I had to replace the front cover. It shifted ok then, sometimes driving I would have to hit the button twice to get it to shift. I thought it was out of adjustment. Readjusted it, worked a little bit better. I took it on a ride this past Saturday to break in the new top end, the first hour or so it shifted pretty good. Sometimes had to hit the button twice. As the day went on it got increasingly harder to shift. Had to hit the buttons several times to get it to shift. Got it home, adjusted clutch again. No better. Replaced angle sensor with a new one. Still same problem. I took all free play out of clutch. Still same. Gave it all the free play possible, still doesn't work. I have no idea what this could be at this point. the clutch isn't slipping so I don't think my clutches are worn