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Trx 300 Kick starter/trans probs

6739 Views 10 Replies 6 Participants Last post by  shadetree
Hi Guys,

A short while ago I had my 1989 trx 300 engine side casing apart investigating a few things, (not sure if you remember Helmut) anyway i put it back together at the timne but only now have got the engine sorted and running.
I think I may of put the kickstart side together wrongly, when the engine is running (bike out of gear) the kick start pedal vibrates and there is a clicking sound that increases with the revs.
Is there a particular way/position that that the kick start assembley goes back together? I thought I put it back the way it came apart, with the spring etc, but obvioulsey I've messed it up somehow!
Any help wouyld be great!
Cheers all.
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Holy be-jesus, thanks for posting this. Just rebuit my motor got it all together and have the clicking. Guess that "ratchet guide" is there for a reson. Must have skipped over that in the service manual. Will take apart and try that.
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