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New clutch help!!

1349 Views 8 Replies 3 Participants Last post by  shadetree
I put a new clutch in my 400ex put it back together and took it for a ride. I was in 3rd pulled the clutch in and downshifted at about 20mph into second. Here is the problem when i down shift through all the gears it sounds like something hitting the case:icon_cussing: The shifting goes fine up and down throught the gears except for the bang! any ideas ??????
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Ok everything looks to be fine all the bolts are tight and my shifting fork to clutch..make sure your marks line up on the shaft and case. are good
Is there any other suggestions i understand that its pretty hard to put a clutch together wrong but maybe ill take it back apart and see btw this is my first atv clutch lol
Ok men the answer is !!!!!!!!!!!!!!
The clutch basket assemble is worn out. I couldn't find it till i took it all apart, the aluminum basket is oblonged from excessive use lol thx for your inquires
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