[Tank688]

Hey All.
I just bought a 92 trx350 that went in to gear when it was off, when running you put in gear and it wouldn't move. Changed the clutch basket {old one was wore out and burnt} wet clutch is good. When i put it all back together. I now only have 2 gears and it still wont move. The adjustment srew only moves when the case is off.
Any help would be great, I am about ready to burn it.

 

[Goober]

I wouldn’t get overly frustrated; it’s trying to communicate with you. ?
Do you have the service manual and parts links in my signature block below?
Now i have not gotten into mine, an 86, but basically the same. @SamUK or others can probably identify the problem.
Did you use the proper wet clutch oil and not regular motor oil?
There are two clutches a change clutch and a centrifugal clutch; you just changed the plates in the change clutch?

 

[SamUK]

So.. I'd the clutch adjustment screw won't move when the case is ON then something isn't aligned properly or something is damaged or bent.

Do you have a copy of the factory service manual at all? I would advise downloading a copy and double checking everything as you refit the side case.

I've never had the side case off a 350 but I assume it is very similar to a 300. I always tilt 300's when refitting sidecases as it allows easier alignment and keeps linkages centred. Maybe worth a try..?

Are the change clutch plates all seated correctly? Are the location tabs all flush with eachother? Did you dip the clutch plates in oil before fitting?