[malibu250x]

i have everything apart 2 change clutch...but cant get big nut off to get at friction plates to change them ?? i doin something wrong or do i need a tool ??

thxs 4 all replies

 

[Helmut]

I use an air impact wrench to loosen that big nut. If you don't have an impact wrench, you will need someway to hold the clutch, because the inside part will try to turn inside the clutch basket.

 

[malibu250x]

ok thxs !!

 

[Helmut]

Don't forget to unstake the nut.

BTW, you should be able to put the discs in without removing the big nut. Just remove the 4 bolts and springs that hold the lifter plate on and remove the center of the clutch and the discs.

Don't forget to soak the discs in clean engine oil for about 30 minutes before you install them and make sure you use oil safe for wet clutches.

 

[malibu250x]

thxs...got everything on n how tight do the bolts have 2 be that hold springs on ?? should everything spin once tightened ??

 

[Helmut]

thxs...got everything on n how tight do the bolts have 2 be that hold springs on ?? should everything spin once tightened ??

9 ft-lbs. The inside shouldn't turn. The pressure of the springs pushing on the clutch discs should keep the inside of the clutch from turning. The whole thing should turn together, clutch basket, pressure plate, friction discs and all.

When you adjust your clutch cable, make sure you have a little free play in the lever, so it won't wear your clutch discs prematurely.

 

[shadetree]

thxs...got everything on n how tight do the bolts have 2 be that hold springs on ?? should everything spin once tightened ??

just snugg the 4 springs pretty good..and all the way down. for future refference..stick a screw driver between the clutch gear and centrifugal clutch gear..this will keep the clutch basket from turning.

 

[malibu250x]

ok everything is tight n everything moves together thxs...can i use old gasket or should i get new one when installing cover ??

 

[shadetree]

ok everything is tight n everything moves together thxs...can i use old gasket or should i get new one when installing cover ??

is it torn ?..any big gaps missing from it ?..if not..re-use it.

 

[TRX2fiveO]

Hondabond is your Friend..LOL

 

[Helmut]

Yep, I like to use Hondabond, too.

 

[TRX2fiveO]

I put the thermostat housing on my car with it as a gasket. I was impressed. lol

 

[Helmut]

I put the thermostat housing on my car with it as a gasket. I was impressed. lol

I use Hondabond on all my gaskets, automobiles, ATVs, or anything else that uses a gasket.

 

[malibu250x]

lol thxs...ima finish it in morn !!