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03 TRX 90 pull start rope not returning

11704 Views 15 Replies 6 Participants Last post by  Helmut
Hi all.

Newbe warning!:icon_ devil:

I just picked up an 03 TRX 90 for my 10 year old. It needs a few things but I was wondering about my pull starter.
The rope stays about 10" out from proper position. I will still start but what is the usual cause?
Sorry but shop manual is on order.

Thank you.
jim
1 - 4 of 16 Posts
Welcome to the forums. Someone probably changed the rope and didn't wind the spring enough. As long as it's still long enough to start, I would pull the rope out and slide the handle down about 10 inches(the length that's hanging out) and tie another knot in the rope.

ADDED: Looks like, Pain and I, were typing at the same time. LOL.
yeah, ive worked in chainsaws pull starters, its a pain. id say shorten the rope.
lol..thats too easy..how is he ever gonna learn about the inside of it by shortning the rope ??..lmao.
If it's still working OK, I would just shorten it and worry about learning how to work on it the next time the rope breaks. LOL.
after studying it for about an hour..i decided to spot weld the outside hook to the recoil cover..( the ******* way )..it never came off in my face again !..lol.
But that's cheating, Shadetree! LOL.
after studying it for about an hour..i decided to spot weld the outside hook to the recoil cover..( the ******* way )..it never came off in my face again !..lol.
But that's cheating, Shadetree! LOL.
you say cheating..i say no more cut up face !..lmfao
But where's the fun in that? LOL.
1 - 4 of 16 Posts
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