Fuse box replacement - Honda ATV Forum
Performance Modifications Have Modifications? Want to ask about a mod? Having problems with a certain mod? Ask and post here! Carbs, Exhausts, Engines, Etc...

 1Likes
  • 1 Post By Rjpatrick
 
LinkBack Thread Tools Display Modes
post #1 of 4 (permalink) Old 07-14-2019, 08:48 AM Thread Starter
Junior Member
 
Rjpatrick's Avatar
 
Join Date: Jul 2019
Posts: 4
Liked: 3 times
Fuse box replacement

I have a 2004 honda foreman 450 fm
The fuse box shorts ,out bike while be running fine then start losing fire and die.
Go to crank it and wont crank figit with the fuse box and then cranks right up and runs like a champ. I'd like to know if there is some sort of fuse box delete I can do or a way to replace fuse box with out having to replace the whole wiring harness.I have pulled all the fuses and cleaned box with eletrical cleaner and went back with eletrical grease on fuses none of the wires on bottom of box are striped burnt or showing wire .
Rjpatrick is offline  
Sponsored Links
Advertisement
 
post #2 of 4 (permalink) Old 07-14-2019, 09:20 AM
Gold Supporting Member
Supporting Member
 
fishfiles's Avatar
 
Join Date: Jul 2013
Location: Bayou La'combe , Louisiana
Posts: 11,821
Liked: 6777 times
Garage
you can cut the wires going to the fuse which is giving you the problem and install a in line fuse holder , if more than one fuse is messed up , then do multiple fuse holders
fishfiles is online now  
post #3 of 4 (permalink) Old 07-14-2019, 06:40 PM
Gold Supporting Member
Supporting Member
 
Goober's Avatar
 
Join Date: Jan 2014
Posts: 3,093
Liked: 1411 times
I replaced my fuse harness because mice chewed it all up. I would get into the parts breakdown (wire harness) and see how it’s broken down.
I found one on fleabay for $60

It doesn’t look like your model can swap in what they call a line replaceable unit. So maybe you buy a whole harness and or clip off the bit you need. Understand the splice needs to be a top job.
Attached Thumbnails
Click image for larger version

Name:	155E50D0-3A4E-4358-AA7E-9C2E608FF029.jpeg
Views:	2
Size:	2.32 MB
ID:	138208  

_________________
Click link for Honda service manuals! 👀 see, right here👇🏻 Click it 👇🏻
https://drive.google.com/drive/mobil...13&direction=a

https://www.rockymountainatvmc.com/oem-parts

https://www.partzilla.com/catalog/honda
__________________

Last edited by Goober; 07-14-2019 at 06:45 PM.
Goober is online now  
Sponsored Links
Advertisement
 
post #4 of 4 (permalink) Old Today, 05:24 AM Thread Starter
Junior Member
 
Rjpatrick's Avatar
 
Join Date: Jul 2019
Posts: 4
Liked: 3 times
Thanks for advice guys got it fixed up with waterproof heat shrink butt connectors and water proof inline fuses with built in light indicators they were 8 bucks a price and worth it
mrbb likes this.
Rjpatrick is offline  
Reply

  Lower Navigation
Go Back   Honda ATV Forum > Honda ATV Technical Discussions > Performance Modifications

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the Honda ATV Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in













Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome