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post #21 of 42 (permalink) Old 04-24-2019, 10:00 AM Thread Starter
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No they are in correct and can only go in one way.
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post #22 of 42 (permalink) Old 04-24-2019, 10:29 AM
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Which gear is grinding away at the cover? That should be obvious in your pic but I'm blind as a bat.

Anyway, if the correct parts are in there and stacked in the right order any gear contact with the cover should be impossible.

You might try counting the teeth on each gear and compare them to the listings in the 86 TRX350 and 87 TRX350/350D parts fiche's ...?. '86 TRX350s came with a unique, one-of-a-kind reduction gear set and weren't as reliable as '87 & up sets. I'm wondering if someone previously tried to mix-match or swap in gears from another year model?

https://www.partzilla.com/catalog/ho...rankcase-cover


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post #23 of 42 (permalink) Old 04-24-2019, 10:46 AM Thread Starter
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The gear that is grinding away the housing is listed as #13 in the parts diagram.
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post #24 of 42 (permalink) Old 04-24-2019, 11:13 AM
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looking through my honda service manual, according to the 1986 trx350 fourtrax starter parts, on the long shaft that goes in for the flywheel, gear in the very back, long shaft, thrust washer, gear, then another thrust washer on top of the gear. then middle transfer gear with the down pin shaft.

'89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit
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post #25 of 42 (permalink) Old 04-24-2019, 11:18 AM
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here's the set-up I was talking about for the long shaft and gears, and washers.
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'89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit
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post #26 of 42 (permalink) Old 04-24-2019, 11:45 AM Thread Starter
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Ok so took some pics of my set up.
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post #27 of 42 (permalink) Old 04-24-2019, 11:46 AM Thread Starter
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More pictures.
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post #28 of 42 (permalink) Old 04-24-2019, 02:26 PM
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where is the thrust washer that goes on the long shaft before the gear does ?. there is TWO thrust washers that goes on the long shaft, did you not look at my pic I posted ^^^^^ ???.
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'89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit
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post #29 of 42 (permalink) Old 04-24-2019, 02:32 PM Thread Starter
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I did and mine has never had one that goes on before the gear. The washer that is in my set up goes on after the gear. Ive looked at the OEM schematic and I dont even see one that you can buy.
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post #30 of 42 (permalink) Old 04-24-2019, 02:34 PM Thread Starter
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#23 is what is on mine before the gear.
https://www.partzilla.com/catalog/ho...rankcase-cover
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