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09-17-2009, 06:57 AM
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#1 (permalink)
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Super Moderator
Member #417
Join Date: Jun 2009
Location: East coast North Carolina
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Posts: 5,244
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Try doing this first!
I see alot of our fellow riders up here having electrical issues with their quads. I want to reiterate to anyone working on the electrical systems of their machine that you cannot do anything without a manual,wiring schematic, and a multi meter. alot of the issues i have seen with these machines have been relativly simple repairs. If you take the time and go through every wire and every component chances are you will find the culprit and it not be that 400 dollar CDI or stator, but a bad ground or broke contact in the ignition switch. Take my quad for instance the guy I got it from had been working on it off and on for over a year brand new engine and he could not get it to fire. I got it from him and within 10 min. I had it running, the revers switch wasn't hooked up, I bypassed it a bam it started. You need to check, recheck, when you think you checked it check it agian. I am a firm believer in Die-Electric grease.
So before you venture out and buy that stator, CDI or ICM, check for that loose wire, broken wire, or bad ground. You might be relieved in the long run, and be able to spend the 3 or 4 hundred on something nicer than a needless part. Good Luck
Added 09/29/09
I also want to say that the same goes for the mechanical aspect of these quads do a little homework ask questions there are alot of sharp guys on here. Red, Saber,Tom, Pain and myself just to name a few there are alot of others but these are who I can think of right now.
__________________
MOOSE
1991 TRX 250X
12:1 wiesco piston @ 60 over
stage 1 cam,
Vesra connecting rod
High performance coil
jet kit, 400EX carb, K&N filter,
FMF power Core 4 full exhaust,Tusk nerfbars.
Coming soon Ported and polished headECT. ECT.
Last edited by TRX2fiveO; 09-29-2009 at 06:25 AM.
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09-17-2009, 07:03 AM
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#2 (permalink)
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Super Moderator
Member #618
Join Date: Aug 2009
Location: Denver, Co
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Posts: 4,358
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Very good post, I agree. I had my quad in the shop for 3 weeks because I kept blowing fuses. The shop could not figure it out so I finally took it back and within 20 minutes a friend of mine found that the spring in my start button was stuck compressed and was touching both contacts causing a short.
__________________
I don't want to arrive at the Pearly Gates in a well preserved body... I want to slide in sideways screaming "NOW THAT WAS A F'ING RIDE"
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09-17-2009, 08:27 AM
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#3 (permalink)
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Senior Member
Member #527
Join Date: Jul 2009
Location: S.E.Kentucky
 ( 0)
Posts: 185
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i agree completely with you trx2five0 had issue with ES on my sons quad asked ?'s on here and got really good advice,figured out the problem,fixed it and didn't spend anything to fix,spent a couple of $$$ on dielectric grease to keep it from happening again.
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09-17-2009, 05:55 PM
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#4 (permalink)
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Super Moderator
Member #126
Join Date: Feb 2009
Location: Kentucky
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Posts: 3,891
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Agree with MOOSE!! SUPER ADVICE!!!
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09-17-2009, 06:04 PM
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#5 (permalink)
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Super Moderator
Member #193
Join Date: Apr 2009
Location: NW Wisconsin
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Posts: 1,953
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I agree With the MOOSEAnd you should too.
__________________
BOOB man - "Brotherhood of Oil Burners" Local 715
Sometimes I wonder,.."Why is that Frisbee getting bigger,..? then it hits me,...
Last edited by Saber6; 09-17-2009 at 06:08 PM.
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09-21-2009, 04:12 PM
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#6 (permalink)
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Junior Member
Member #842
Join Date: Sep 2009
Location: Alabama
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Posts: 5
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thanks for all the advice Moose...hopefully it will fix mine and sounds like great advice on the die electric grease
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09-21-2009, 04:19 PM
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#7 (permalink)
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Senior Member
Member #805
Join Date: Sep 2009
Location: Southaven,Ms
 ( 0)
Posts: 1,521
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Quote:
Originally Posted by TRX2fiveO
I see alot of our fellow riders up here having electrical issues with their quads. I want to reiterate to anyone working on the electrical systems of their machine that you cannot do anything without a manual,wiring schematic, and a multi meter. alot of the issues i have seen with these machines have been relativly simple repairs. If you take the time and go through every wire and every component chances are you will find the culprit and it not be that 400 dollar CDI or stator, but a bad ground or broke contact in the ignition switch. Take my quad for instance the guy I got it from had been working on it off and on for over a year brand new engine and he could not get it to fire. I got it from him and within 10 min. I had it running, the revers switch wasn't hooked up, I bypassed it a bam it started. You need to check, recheck, when you think you checked it check it agian. I am a firm believer in Die-Electric grease.
So before you venture out and buy that stator, CDI or ICM, check for that loose wire, broken wire, or bad ground. You might be relieved in the long run, and be able to spend the 3 or 4 hundred on something nicer than a needless part. Good Luck 
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Very good advice, if people would take a little time they could fix just about anything on their quads.
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09-29-2009, 06:25 AM
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#8 (permalink)
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Super Moderator
Member #417
Join Date: Jun 2009
Location: East coast North Carolina
 ( 0)
Posts: 5,244
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Bump ^^^^^
__________________
MOOSE
1991 TRX 250X
12:1 wiesco piston @ 60 over
stage 1 cam,
Vesra connecting rod
High performance coil
jet kit, 400EX carb, K&N filter,
FMF power Core 4 full exhaust,Tusk nerfbars.
Coming soon Ported and polished headECT. ECT.
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11-04-2009, 06:31 AM
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#9 (permalink)
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Super Moderator
Member #417
Join Date: Jun 2009
Location: East coast North Carolina
 ( 0)
Posts: 5,244
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I brought this to the active topics again for the new comers to read
__________________
MOOSE
1991 TRX 250X
12:1 wiesco piston @ 60 over
stage 1 cam,
Vesra connecting rod
High performance coil
jet kit, 400EX carb, K&N filter,
FMF power Core 4 full exhaust,Tusk nerfbars.
Coming soon Ported and polished headECT. ECT.
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11-04-2009, 07:37 AM
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#10 (permalink)
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Super Moderator
Member #618
Join Date: Aug 2009
Location: Denver, Co
 ( 0)
Posts: 4,358
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Then again, if everyone had a manual we would be out of members.
__________________
I don't want to arrive at the Pearly Gates in a well preserved body... I want to slide in sideways screaming "NOW THAT WAS A F'ING RIDE"
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