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Old 07-26-2011, 03:57 PM   #21 (permalink)
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Great job Shadetree!!
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Old 07-26-2011, 06:37 PM   #22 (permalink)
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Great job Shadetree!!
thanks mrt71..when i get un-lazy..i'll do a write up on a trx250 fourtrax carb !..lol.
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Old 07-28-2011, 05:08 AM   #23 (permalink)
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Thank You Helmut, I already have D/Led that manual.
I am not much of a mechanic so need all the pictures I can get ( and instruction) that manual doe's not have much of a break-down or exploded view of the carb. and I'm not having any luck finding one on the web.
Guess my next move will be to take it to the locale small engine shop, would rather do that than take a chance on screwing something up myself from lack of knowledge.
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Old 07-28-2011, 03:08 PM   #24 (permalink)
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Thank You Helmut, I already have D/Led that manual.
I am not much of a mechanic so need all the pictures I can get ( and instruction) that manual doe's not have much of a break-down or exploded view of the carb. and I'm not having any luck finding one on the web.
Guess my next move will be to take it to the locale small engine shop, would rather do that than take a chance on screwing something up myself from lack of knowledge.
Will this help? It's all I could find.

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Click the image to open in full size.
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Old 05-06-2012, 10:36 AM   #25 (permalink)
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can anyone help?

stock 2000 400ex purchased about a month ago. quad ran great and is deff the best quad ive owned. it was leaking gas out of the hose on the bowl. the screw on the bowl was tight so i was told it was possible the needle valve. so my buddy has this great idea to have me get a rebuild kit and clean the carb all out and then put new jets and needle valve in.

we took it all apart put new main jet and pilot jet in and also a needle valve. the main jet screws into a tube the goes into the carb, we replaced that as well.

my quad now will not idle and will only run with choke wide open and giving it gas and it smokes a lot. can anone please help me as to what i need to do? something obviously is not right!
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Old 06-03-2012, 02:49 PM   #26 (permalink)
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can anyone help?

stock 2000 400ex purchased about a month ago. quad ran great and is deff the best quad ive owned. it was leaking gas out of the hose on the bowl. the screw on the bowl was tight so i was told it was possible the needle valve. so my buddy has this great idea to have me get a rebuild kit and clean the carb all out and then put new jets and needle valve in.

we took it all apart put new main jet and pilot jet in and also a needle valve. the main jet screws into a tube the goes into the carb, we replaced that as well.

my quad now will not idle and will only run with choke wide open and giving it gas and it smokes a lot. can anone please help me as to what i need to do? something obviously is not right!
not sure if you fixed your problem ?..but...your problem is your idle jet ?..or the hole it goes into is stopped up. remove your idle jet..and hold it up to a light, you should be able to see through the center of it ?..if not ?..then it has trash in it. it does not take much at all to stop the idle jet up. spec if your tank has rust or trash in it. the idle jet is the smallest jet out of all the jets..this is why they are a big problem in keeping clean. install a inline fuel filter..this keeps alot of trash from reaching your carb and jets.
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Old 07-22-2012, 12:29 PM   #27 (permalink)
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I just finished rebuilding the carb on my son's 2006 TRX90. The slow jet was completely clogged. It idles now (YEAH) but still runs crappy at the top end. The revs pulse up an down at full throttle and there is an annoying latency between hitting the throtttle and engine response. When I was cleaning up my workspace, I found the part pictured below. Anyone know where this goes?

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Old 07-22-2012, 10:05 PM   #28 (permalink)
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I just finished rebuilding the carb on my son's 2006 TRX90. The slow jet was completely clogged. It idles now (YEAH) but still runs crappy at the top end. The revs pulse up an down at full throttle and there is an annoying latency between hitting the throtttle and engine response. When I was cleaning up my workspace, I found the part pictured below. Anyone know where this goes?
Yes, that's your needle jet. When you unscrewed the needle jet holder, it must have fallen out. The needle jet holder holds it in the carb. The needle jet holder is the part that your main jet screws into.
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Old 07-23-2012, 06:49 AM   #29 (permalink)
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thanks shadetree but does this work for 2000 400ex as well cause i want to clean my carb up too but i think its gonna be a little tricky doing it
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Old 07-24-2012, 10:56 AM   #30 (permalink)
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thanks shadetree but does this work for 2000 400ex as well cause i want to clean my carb up too but i think its gonna be a little tricky doing it
welllllllll..first..i'm not much into sport atv's ??..buttttttt..most carbs are all the same..they still have the basic parts..idle jet..main jet..and pilot jet needle..the only difference is where they may be located in your carb ?..but they work the same way. hope this helps ya.
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